CHEMICALS

APERIO drives circularity of the entire supply chain for maximum value

CONNECT PEOPLE, PROCESSES, AND TECHNOLOGY

As chemical companies try to achieve greater performance in their pursuit to make better, more sustainable products (with perfect circularity), companies are investing in digital solutions that connect people, processes, and technology. A move towards more circular systems will require an abundance of real-time, trusted data to ensure safe and responsible operations, while mitigating operational and environmental risks. With operator-actionable data, APERIO DataWise helps customers:

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Save the minimum cost of a single equipment failure

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Save the cost of poor data quality, as a % of revenue

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Improve the productivity of data scientists

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Capture a fraction of net material cost savings due to circularity (0.001%)

APERIO Use Cases in the Chemicals Industry

Below are some sample use cases where customers are employing APERIO DataWise in chemicals applications.

Data Validation

  • Migrate and validate data from local spreadsheets or tools into historians/lakes
  • Automate manual processes & workflows
  • Track DQI fleetwide and resolve data issues
  • Ensure data within the engineering digital twin is complete before it is operational
  • Continuously validate the digital twin/ models with live data & automated alerting
  • Proper billing of customers per contracts and based on validated meter data

Sensor/SIS Detection

  • Eliminate connectivity errors
  • Easily identify and fix calibration errors
  • Prevent sensor drift, fouling, and tampering

Equipment Modeling

  • Reduce unplanned downtime and optimize OEE through real time asset modeling
  • Detect pipe corrosion, HX fouling, and rotating equipment failures early by monitoring vibration, flow, pressure, etc.
  • Meet requirements for pressure testing of process equipment or well heads

Process State

  • Optimize the process: temperature profiles, energy intensity, equipment fouling
  • Maximize production capacity utilization, product yield

Workforce Enablement

  • Maximize operator efficiency through improved visibility
  • Ensure plantwide safety and regulatory compliance
  • Consolidate production and maintenance views to make better data-driven decisions and more efficient use of resources & time
  • Ensure mobile apps like visualization, digital operator rounds, and AR/VR have validated data
  • Optimize operational readiness based on validated data, not “best practices” or rules

Sustainability

  • Accurately track and reduce GHG emissions
  • Track metrics across integrated energy sources, including renewables
  • Accurately measure and report against Net Zero goals
  • Support efforts of a completely circular economy through improved accuracy
  • Monitor and optimize energy usage
  • Predict behavior to avoid needless starts/ stops/ramps
  • Meet HS&E specifications without regular inspections

Digital Transformation

  • Improve operational efficiency and OEE
  • Reduce energy usage and emissions using AI
  • Optimize alarm management
  • Analyze data, apply statistics, and generate insights
  • Integrate data into advanced models to derive more value throughout the industrial data value chain
  • Use validated data to develop AI models leading to a circular economy

Data Security

  • Keep assets, systems, and operational data secure, active, and accessible
  • Validate OT-IT data with real-time diagnostics and enterprise reporting
  • Continuously monitor millions of sensors of real time data streams
  • Identify replay attacks, synthetic or correlated signals on operational data before they disrupt performance

See What We’ve Done for Your Peers

Unlock the value of superior data

The future of your industrial data value chain is at your fingertips. Improve data accuracy, security, and value, for smarter business decisions based on real-time, trusted, superior data.

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