MINING

APERIO maximizes throughput while attaining a social license to operate

DATA AT THE HEART OF TRANSFORMATION

In a volatile industry such as mining, companies look to drive value by maximizing throughput from pit to port while ensuring operator safety and efficiency. Mining companies are turning to digital transformation to connect people, processes, and technology in optimizing benefits. Increasingly, sustainability initiatives and stakeholder demands are driving the industry to focus on transparency as part of their social license to operate. Data is at the heart of this transformation. APERIO’s data integrity solution helps customers:

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Improvement in time to detect data anomalies

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Save the cost of poor data quality, as a % of revenue

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Improved reliability of sensor data

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Avoid under-reporting GHG emissions that can lead to penalties

APERIO Use Cases in the Mining Industry

Below are some sample use cases where customers are employing APERIO solutions in mining, metals, and minerals applications.

Data Validation

  • Migrate and validate data from local spreadsheets or tools into historians/lakes
  • Identify and resolve bad, missing, or stale data contained in historian interfaces
  • Automate manual processes & workflows
  • Track DQI fleetwide and resolve data issues
  • Continuously validate models with live data and automated alerting

Sensors

  • Eliminate connectivity errors
  • Identify and fix calibration errors
  • Prevent sensor drift, fouling, and tampering

Equipment Modeling

  • Reduce unplanned downtime and optimize OEE through real time asset modeling
  • Detect pipe corrosion, HX fouling, and rotating equipment failures early by monitoring vibration, flow, pressure, etc.

Process State

  • Optimize the process: temperature profiles, energy intensity, equipment fouling
  • Maximize throughput, yield
  • Minimize energy consumption/usage and emissions

Workforce Enablement

  • Maximize operator efficiency through improved visibility
  • Ensure plantwide safety and regulatory compliance
  • Consolidate production and maintenance views to make better data-driven decisions and more efficient use of resources & time
  • Ensure mobile apps like visualization, digital operator rounds, and AR/VR have validated data

Sustainability

  • Accurately track and reduce GHG emissions
  • Accurately measure and report against Net Zero goals and ensure license to operate
  • Monitor and optimize energy usage
  • Predict behavior to avoid needless starts/ stops/ramps
  • Meet HS&E specifications without regular inspections

Digital Transformation

  • Reduce connectivity and calibration errors
  • Prevent sensor fouling and/or tampering

Data Security

  • Keep assets, systems, and operational data secure, active, and accessible
  • Validate OT-IT data with real-time diagnostics and enterprise reporting
  • Continuously monitor millions of sensors of real time data streams
  • Identify replay attacks, synthetic or correlated signals on operational data before they disrupt performance

Unlock the value of superior data

The future of your industrial data value chain is at your fingertips. Improve data accuracy, security, and value, for smarter business decisions based on real-time, trusted, superior data.

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