THE CHALLENGES
Challenge 1
Experiencing unplanned outages due to sensor issues
Challenge 2
Lowered OEE Score
Challenge 3
Manual monitoring without efficient prioritization
The APERIO Approach
Scope
Data integrity for 30 assets, 1.6M tags, 3 historians.
Using its AI machine learning (ML) engines,
APERIO revealed issues that were missed when
only looking for process anomalies. Noting that
while the process may appear to be running
smoothly, if the data integrity is poor, the
process will have issues.
Benefits
Save
Improve OEE to save up to $60M/yr
Reduce
Reduce risk of unplanned outages
Leverage
Leverage validated data in its predictive maintenance and advanced analytics tools
“Data health is THE most important aspect of what we are doing. Operators ignore alarms thinking the data is bad. APERIO can inform the operator to what’s really happening.”
— SVP, Technology